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6Faults and its elimination of pump unit

Faults

Causations

Elimination Methods

 

 

 

Start

Difficulty

 

 

Air bubbles in the FO.1ine

FO

LO
trademark not correct

Start difficult in the cool winter

Leaking air badly of the Diesel Engine

Diesel engine injecting system

Cantworknaturally

Leakingoilbadly

Operation improperly.

Eliminate air and tight joint

According to requirement of instruction

Pull out sealing tuck and fill With L.O.2CC.

Tight studs ofcylinder

And/or renew cylinder washer if necessary

Inspect FO pump

FO injector,Eliminate fault or renew parts

Tight or renew washer,etc.

Operation as perInstruction

 

Ram of

revolution

decrease

or stop

 

The Governor out of order

No supply F.O

Air in the oil line

Running in overtaking loading

Lack of F.O

Too high heat loading

Overbanling andrepair

Fill oil or check FO system

Drain air

Adjust pump operating Condition

Fill F.O.

Adjust pump operatingcondition

 

 

 

Smoky

exhaust

 

 

 

F.O.injector carbon accumulation and block up

Heavy loading

Timing lately,part FO burn in the period of exhaust

Suction air tight door not correct

Exhaust air not expedite

Exhaust block up

Clean or renew F.O.injector.

Adjust pump operating condition

Adjust the timing

Grind and clean air tight door

Dismantle and wash cleaner

Dismantlt and wash exhaust

silencer

Bad

Vibration

and Noise

Looseness in the connecting location

Gaseous Cavitation Phenomena

Rate of Revolution not Correct

Diesel Engine out of order

Screw down

Adjust pump operating condition

Control work rate of revolution

Stop D/E and RefThe Instruction book.

 

 

 

 

Suction

difficulty

 

 

 

 

Suction line Rubber Washer

Damaged or its location not correct

Suction line fitting not correct and air bag formed

Discharge valve wheel location not correct

Vertical pump drain plug not tight.

Suction revolulion low

Water Sucker oil cup without oil

Water Suction operation not correct

Inspect or renew

Properly fit suction line

Close the discharge valve until Complete suction water

Screw down the drain plug

Increase the rate of revolution for D/E

Fill oil.

Opecate as per Instruction Book.