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、可能發(fā)生的故障及消除方法

 

 

消除方法

泵不吸水

,壓力表及真空表指針劇烈跳動

注入泵的水不夠;進水管漏氣

再往泵內(nèi)注水;堵塞漏氣處

泵不吸水

,但真空表顯示高度真空。

底閥沒打開或淤塞

;吸水管阻力太大:吸水高度太高

校平或更換底閥;清洗或更換吸水管

;降低吸水高度

泵不出水,壓力表顯示有壓力

泵軸旋轉(zhuǎn)方向不對

;出水管阻力太大;葉輪淤塞
;轉(zhuǎn)速不夠

改正轉(zhuǎn)向;減少水管長度或清除淤塞

;清洗葉輪
;增加轉(zhuǎn)速

泵流量減少或揚程下降

葉輪或管路阻塞

;密封環(huán)或葉輪磨損嚴重
;轉(zhuǎn)速低于規(guī)定值

清洗葉輪或管路

;更換損壞的零件
;調(diào)整到額定轉(zhuǎn)速

泵消耗的功率過大

填料壓得太緊

;葉輪與雙吸密封環(huán)磨擦
;流量過大。

擰松填料壓蓋

;消除機械磨擦
;關小出水閘閥。

泵內(nèi)聲音反常

,吸不上水

 

吸水高度過高;吸水管漏氣

;流量過大
;發(fā)生汽蝕。

減少吸水高度

;堵塞漏氣處
;調(diào)節(jié)出水閘閥在規(guī)定工況用。

泵振動厲害

泵發(fā)生汽蝕

;葉輪不平衡;泵與電機不同心
;地腳螺栓松動

消除汽蝕;葉輪校平衡

;校泵與電機的同軸度
;擰緊地腳螺栓。

軸承過熱

潤滑油不足或過多

,或變質(zhì);泵與電機軸不同心

檢查油量

,清洗軸承并換油;校泵軸與電機的同軸度

 

Problems:Cause/Remedies

Troubles

Cause

Remedies

 After the pump starting

no

 water i s drawn in. and the

 hands ofracuunl gauge and

 manometer beat heavily

The water poured in the pmnp is not enough

Leakage of air is found from the suction

 pipe

Pour water into the pump again

Block the leaking place

The pump doesnt draw any water but a high degree vacuum is indicated on the vacuum gauge

The foot valve is not opened

The resistance of suction is too high

The suetion head is too high

Correct or renew the foot valves

Clean or renew the suction pipe

Make the suction head lower

No water is pumped outBut high pressure is shown on the outlet nlanonleter

The direction of the rotation is not right

The suction resistance is too high

The impeller flow passage is clogged

The revolutions is not enough

Change the direction of the rotation

Check the length of the pipe

Clean the impeller

Increase the revolutions

 

Tile flow rate is decreasing or the laead is low

The impeller flow passage or(inlet pipe and outlet pipe)in-out-let pipes are clogged

The seal ring and the impeller is worn out

The running speed of the pump is lower than

 the rated

Clean tile impeller and the pipe passage way

Renew the worn parts

Increase the revolutions

 

Over consumption of the pump power.

 

Packing is too tight

 The impeller is rubbed by double suction seal ring

The flow rate is too large

Loosen the packing gland

Clear out the mechanic friction

Turn the discharge valve brake smaller

 

Unexpected noises are heard and 110 water is drawn

The suction resistance is too high

The suction head is too high

Leakage of air found from the suction pipe

Error is found

Check the pipe and the foot valve

Make the suction head lower

Block the leaking place

Adjust the use of discharge breake valve in specific working condition

 

 

The pump vibrates heavily

 

 

Error is found

The impeller is not balance

Tile pump shaft is not concentric with the motor.

The nuts of foundation are loose

Clear out the error

Correct impeller static balance

Screw the nuts of the foot bolt tightly

Correct tile coaxial degree between pump and motor shaft

 

The beating is overheated

The grease is not enough or too much or goes bad

The pump and the motor shaft is not concentric

Clean the bearing and renew the oil

Correct the pump and the motor shaft coaxial degree